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In the ceramic production process, the efficient operation of machinery is the key to ensuring the production line’s smooth operation. Ceramic machinery failures can affect productivity and lead to high maintenance costs. As a leading ceramic machine manufacturer, Yutai will systematically sort out the ceramic machinery common failures and solutions guide based on actual production experience to help you achieve efficient operation of your equipment.
Ceramic machinery common failures and solutions
The automatic molding machine is running abnormally
Performance: The mold moves poorly, the forming accuracy decreases, and the pressing is not in place
Common reasons:
- Lack of lubrication or foreign object jamming of the mold track.
- Aging seals of the hydraulic system or abnormal oil temperature.
- The feedback from the displacement sensor is not accurate.
Solution:
- Fill with lubricating oil and clean the mold movement area.
- Replace aging seals and change hydraulic oil regularly to control oil temperature.
- Adjust or replace the position sensor to ensure accurate signal feedback.
Yutai machine advantage: The machine automatique de formage de céramique adopts a high-precision guide rail and self-lubricating structure design to reduce track wear, and is equipped with a stable hydraulic system and a high-sensitivity displacement sensor to ensure that the mold action is fast, accurate and not stuck.
The temperature control of the ceramic kiln is unstable
Performance: The quality of the fired products fluctuates greatly, such as burning, and blackening.
Common reasons:
- The thermocouple is damaged or not properly arranged.
- The setting parameters of the temperature control system are abnormal.
- The insulation layer of the kiln is aging, and the carbon is deposited in the furnace.
Solution:
- Replace the damaged thermocouple and recalibrate the position and height.
- Check and optimize the temperature control program logic to ensure that it matches the firing curve of the product.
- Regularly clean up the carbon deposits in the furnace and replace the aging insulation materials to improve thermal efficiency.
Yutai machine solution: The Yutai ceramic kiln is equipped with an efficient heat dissipation system and a precise temperature control system, which can maintain the normal working temperature of the equipment in automatic operation and avoid overheating.
Automatic detection equipment misjudges frequently and identifies inaccurately
Performance: False positive or missed defects, visual system alarm
Common causes:
- Dust accumulation on the lens or an imbalance in the light source.
- The vision algorithm is not adapted to the new product.
- External interference signals affect the recognition accuracy.
Solution:
- Wipe the lens regularly to ensure that the image is clear; Adjust the lighting to avoid shadow interference.
- Updated visual inspection procedures to suit different shapes or colors of tableware.
- Optimize the working environment to avoid reflections, vibrations or external glare interference.
Yutai equipment application: Yutai inspection equipment adopts an industrial-grade vision system, which has stronger compatibility and recognition accuracy for various ceramic shapes and flower surfaces and reduces the false positive rate.
Abnormal noise and operation jitter of the motor or transmission system
Performance: Chain slippage, motor noise, unstable operation.
Common causes:
- Belt slack or gear wear.
- Motor bearings’ lack of oil or wear is severe.
- The tensioner fails.
Solution:
- Adjust chain/belt tension and replace belts or gears if necessary.
- Add lubricating oil or replace damaged bearings to prevent the temperature rise of the motor from being too high.
- Overhaul the tensioning mechanism to ensure that the transmission components are always in good meshing condition.
Yutai Machinery Equipment Highlights: Yutai ceramic machinery main drive system adopts high-quality imported motors and thickened gear structures, which can effectively reduce sudden damage.
How can equipment failure be prevented through maintenance?
Preventive maintenance is essential to ensure the long-term stable operation of ceramic equipment. The ceramic machine provided by Yutai has a high degree of automation, which can carry out automatic monitoring and real-time diagnosis. You can effectively reduce the incidence of equipment failure by taking the following steps:
Regular inspection: Regularly inspect the various systems of the equipment to find potential faults in time.
Clean the equipment: Keep the equipment clean, especially the heat dissipation system, to avoid dust and dirt affecting the normal operation of the equipment.
Regular lubrication: Lubricating oil is added to all parts of the equipment regularly to reduce friction and extend service life.
Update software: For automation equipment, regularly update software and firmware versions to ensure the operational efficiency of the equipment.
Operator training: Provide technical training to front-line operators to help them master basic inspection skills and abnormal identification capabilities.
Spare parts inventory management: Thermocouples, solenoid valves, sensors, seals and other common consumables are always available to ensure rapid replacement response.
Why choose Yutai Machinery?
High Automation Equipment: Our equipment achieves a high degree of automation, reduces manual labor, and improves productivity.
High-efficiency machinery: Our machinery employs the latest technology to facilitate effective production, energy conservation and environmental protection.
Optimal after-sales service: Provide comprehensive assistance such as equipment installation and startup, training, and maintenance.
En tant que top brand in the ceramic machine industry, Yutai not only offers excellent equipment but also offers customers complete technical support and after-sales service. Our staff will offer customized equipment maintenance solutions based on the unique requirements of customers to guarantee the stability of the production line.
conclusion
By removing and maintaining frequent equipment failures, you can optimize the working efficiency of the ceramic production line and extend the service life of the equipment. Yutai strives to offer ceramic factories globally efficient, intelligent, and convenient ceramic machine solutions that allow customers to facilitate overall efficiency. If you would like to know more about equipment parameters and maintenance services, please contact us.
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